A milestone was achieved in May 2008 with the commissioning of the first phase of the 500,000 tonne aluminium smelter at Jharsuguda, ONE YEAR ahead of schedule. This feat was possible due to a superlative team effort and several decisions affecting the project’s timeliness, quality, safety and cost to built. The technology used in building this new smelter simply replicated the earlier successfully implemented and proven GAMI technology at our 245,000 tonne Korba plant with the same vendors who build this smelter being reengaged.

A balanced sourcing approach for all key equipment, with world class and proven overseas and indigenous suppliers, was adopted to ensure timely delivery. This also involved directly sourcing fabricated structures instead of performing onsite fabrication thereby saving time. Multiple agencies were appointed to start project construction simultaneously across the different civil structures. Critical infrastructure construction including roads and drains was started and completed at the outset to ensure the smooth movement of material and uninterrupted construction during the monsoon season.

BVQI, an independent global agency, monitored the construction with regard to the quality and safety aspects. A regular awareness programme was conducted onsite and it was ensured that all vendors appointed individual safety stewards. Sustainable development initiatives were implemented for the local community in the areas of education, health and livelihood. The local populace was extensively employed and this helped garner the support of the local community and administration for this project.

These factors lead to the successful commissioning of the Jharsuguda smelter, a year ahead of schedule.